A place for things that don't fit into the automotive world

Slow times at the shop - GIVE ME YOUR TESTING SUGGESTIONS

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4 years 4 weeks ago #38702 by Tyler
Sooooooo, it's dead. :silly: But that doesn't mean I can't make the most of my day! I want to hear what suggestions you have for tests/questions/curiosities you have, and we'll do the best we can to answer them. :cheer:

Meanwhile, we're trying out our new Wynn's decarbon service on a '16 Hyundai Sonata. 100K+ miles, never been cleaned. Complaint of a roughness when cold. Here's what the Cody's sensor has to say about the intake pulls:



Will repeat the test when we're done with the service. B)
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4 years 4 weeks ago #38709 by Dylan
I really need to catch up with pulse sensor diagnostics. Should buy one first :) I think for you guys that are taking the Brandon Steckler class it'll be awesome. Have heard nothing but good.
We use a granulate to clean the intake on GDI's. Works pretty good. Not the most fun thing to do but hey if it works. But I'm curious about the Wynn's decarbon service.

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4 years 4 weeks ago - 4 years 4 weeks ago #38714 by Chad
Since you asked, Tyler, I have a question about waste spark systems. Firing Kv is always higher on the compression stroke, than it is on the companion/exhaust stroke. This is understood to be caused by higher compression vs. lower compression...(higher compression = greater resistance = higher firing Kv demand). I understand that principle. It is, also, understood that Firing Kv is the voltage that is required to overcome ALL air gaps, (two spark plugs, one under compression, one not). Since the coil only fires once for two spark plugs, overcoming ALL air gaps/resistance, I don't understand how the lower compression on the companion cylinder measures less Firing Kv than the compression cylinder. I know the answer is "Because one cylinder is under compression and the companion cylinder is not". I just don't understand "how". Total secondary resistance would be the same, wouldn't it?

Just thought I'd throw this out there for discussion because I have always struggled to understand this (and still do).

As I'm typing this, I'm thinking of a circuit with two resistors in series (resistors are sparkplug gaps). Applying the voltage drop principle, I can understand how voltage could drop passed the "Compression Air Gap" and still have enough energy to jump the "Non-compression Air Gap". But, how could the coil release "X" amount of voltage to jump the "Non-compression Air Gap", then step voltage UP to jump the "Compression Air Gap"?

"Knowledge is a weapon. Arm yourself, well, before going to do battle."
"Understanding a question is half an answer."

I have learned more by being wrong, than I have by being right. :-)
Last edit: 4 years 4 weeks ago by Chad.

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4 years 4 weeks ago #38716 by Tyler

Dylan wrote: We use a granulate to clean the intake on GDI's. Works pretty good. Not the most fun thing to do but hey if it works. But I'm curious about the Wynn's decarbon service.


It doesn't really seem to have done much? Other than make smoke. :silly: I'll post the before and after borescope pictures we took. I retook intake waveform as well.

In general, I haven't been impressed with chemical solutions to heavy carbon deposits. As a maintenance item, maybe, done on a regular schedule. IMO, the granulate you use (or just manual cleaning) is the only real solution. :(

Just thought I'd throw this out there for discussion because I have always struggled to understand this (and still do).


Askin' the real questions. B) I can't say I truly understand this, either. I'm trying to think if we have any waste spark cars at the shop to experiment with... What if we added our own air gap to the secondary system? Just spitballing.

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4 years 4 weeks ago #38717 by Chad

Tyler wrote: I'm trying to think if we have any waste spark cars at the shop to experiment with


I'm not sure if I have one in the shop, right now, either. Now, I am thinking about capturing Secondary Ignition, from both the compression cylinder and the companion cylinder, simultaneously, on the same coil fire, with two separate ignition probes. I can't believe I haven't done this, before. :ohmy: I wonder if a time delay between cylinders could be seen? :huh:

"Knowledge is a weapon. Arm yourself, well, before going to do battle."
"Understanding a question is half an answer."

I have learned more by being wrong, than I have by being right. :-)

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4 years 4 weeks ago #38720 by Tyler
I just remember we have an old Taurus here. :ohmy: I'll see what waveforms I can get out of it. I like the two ignition probes idea.

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4 years 4 weeks ago - 4 years 4 weeks ago #38725 by Andy.MacFadyen
I did some experiments on wasted spark with a test rig I built. Plug voltage is really plug air gap and cylinder pressure and clynder gas composition and pressue that determines voltage on the plug wire so you could have dead short on one plug wire and the secondary voltage on the other wouldn't change. What would change is the spark energy and current.

" We're trying to plug a hole in the universe, what are you doing ?. "
(Walter Bishop Fringe TV show)



Last edit: 4 years 4 weeks ago by Andy.MacFadyen.

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4 years 4 weeks ago - 4 years 4 weeks ago #38760 by Chad


This is a .vsm file. I had to add the .PSDATA extenstion, because the forum does not have .vsm files on the "allowed file" list. Click the link and SAVE the file. After it downloads, RENAME it and delete the .PSDATA extension. (You may have to un-check "hide extensions of known file types" in Control Panel\Folder Options.) Now, you can open it with Shopstream Connect.

File Attachment:

File Name: WASTE.vsm.PSDATA
File Size:365 KB

"Knowledge is a weapon. Arm yourself, well, before going to do battle."
"Understanding a question is half an answer."

I have learned more by being wrong, than I have by being right. :-)
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Last edit: 4 years 4 weeks ago by Chad.

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3 years 11 months ago #39809 by Tutti57
A usually have a hard time evaluating load and map data. I've watched and read Paul's pressure sensor info and understand it, but have a hard time with scan data values. I usually look at koeo value vs running and look for changes with RPM, but never really know what "normal" is. I hate having to compare to a known good when you might not have one. Same with using load values. I'm not really sure what they can be used for.

Any tips on some applicable situations with those would be great.

Nissan Technician

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3 years 11 months ago - 3 years 11 months ago #39824 by Tyler
I'll grab some known good vehicles when I can. B)

Like most techniques (and just about anything else we do), practice makes perfect. I dunno that I have exact known good values for every vehicle/engine combination? But I have ranges. Within that range, I don't ask questions. I can make suggestions about ranges to use, but I believe that kind of thing is best left up to the one doing the testing.

The value of Load (especially Absolute Load), in my experience, is a quick indicator of engine breathing issues. No known good or VE calculator necessary. If I run a suspect vehicle through 1st at WOT and get an Absolute Load number I like, I scratch most breathing problems off my list of suspects. If the Load number isn't high enough, I start asking questions.

Using Global OBD for Load is best, in my experience. The PID definitions and calculations are standardized, and not subject to the whims of the OEM. Load is Load is Load on the Global side.
Last edit: 3 years 11 months ago by Tyler.
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3 years 11 months ago #39854 by Tutti57
what load values would you be good with on that wot test? Thanks for the info.

How about evap testing dodge/jeeps? No bi-directionally vent control. I know some use a pump, but am not very familiar with the design. I have to do some reading there. There is a service port in the front but service info says to put some in the back. I guess pull the hose off the LDP and pump it through there?

Nissan Technician

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3 years 11 months ago #39872 by Tyler
I didn't do much test driving Saturday. :( But I did remember some good examples I had in the Calc vs. Abs Load thread. This was a recent one that really stood out to me:

www.scannerdanner.com/forum/diagnostic-t....html?start=34#31239

The root problem on that truck was a stuck intake runner control system. There's a bunch of other examples in there where I install problems to see what happens. :silly:

Again, a 'good' range comes from seeing known good engines several times. In general, I expect OHC/DOHC engines to do at least 80% Absolute. OHC/DOHC engines with VVT are expected to do 90% or better. Some GM engines I've looked at will do closer to 100%. Most newer Nissan engines (with dual VVT) will do 95-100%.

Now for the variables. :cheer: On naturally aspirated, speed density engines, Calc/Abs Load are kinda useless. They won't tell you anything that the MAP sensor won't, and might even confuse you. Let the MAP sensor tell the story on those systems.

On turbocharged speed density systems, however, Absolute Load is more useful because boost pressure is the sum of several components working correctly. I like to see at least 175% from 2.7L and 3.5L EcoBoost engines. Maybe closer to 150-160% for the four cylinder versions. I don't see those nearly as often.

I like Absolute Load for turbo MAF systems, as well. GM 1.4L LUV and LUJ engines will do around 160%. Mini's with the N18, 170%.

Sorry for the brain dump. :blush:

How about evap testing dodge/jeeps? No bi-directionally vent control.


I love CDJR Leak Detection Pump/Natural Vacuum Leak Detection/Evaporative System Integrity Module systems. :lol: I think they're easier to test? And I find that CDJR products are less likely to leak in crappy locations, like pump seals or filler necks. Maybe that's just my location.

LDP/NVLD systems fail regularly for stuck pressure 'switches'. Instead of a tank pressure sensor, they use a switch that opens/closes in the presence of a specified amount of vacuum. A couple inH2O, IIRC. Less than that or more than that, the system doesn't know and doesn't care. So, if you can put the tank under a vacuum and don't see the switch change state, that switch sucks. Verify wiring and PCM integrity using typical SD switch input methods, then change the switch.

Leak testing is straightforward, like you said. Either put the smoke in the vent side, or put it in at the purge and cap/pinch the vent. No scan tool required. Purge valves rarely fail, in my experience.

ESIM systems are even easier. Besides the purge, the only moving part is the ESIM switch itself (on the canister), which fails all the time. This video explains it better that I can:



For ESIM leak codes, it's easy breezy. Pinch/plug the vent out of the ESIM and introduce smoke. Flow gauge goes to zero? The leak code is false due to a failing ESIM switch. Replace it. Flow gauge shows a leak? Find it. Run the sevice bay test afterwards to make sure it's all happy. B)
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3 years 11 months ago #39961 by Tutti57
Awesome! I definitely feel better prepared for the next one I see. My friend at work had his mom's 2006 s60 Volvo in today and we looked at it for a little while. The canister is sort of buried on it and it's hard to see what's going on up there. it had p0442 and p0456. There's a bulletin for purge not sealing but fuel trims were good so I don't suspect that was the issue. My launch tool was only able to control purge and what they called a leak detection valve, which is a solenoid. I couldn't control the vent, but saw that they sell one on rock auto. I couldn't see one on the car, but most of the system is above the rear sub frame, hiding. Activating the leak detection valve had no impact on smoke flow out of the vent filter. We ended up taking the filter off and smoking it from the back and couldn't find a leak. Service info was terrible so I'm not sure how this system works.


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