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Re:Re:Re:PLEASE explain this to me. 2 weeks of troubeshooting.

  • TaoRepair
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3 years 5 months ago #55821 by TaoRepair
vehicle is a 2007 hyundai elantra. No start.
Crankshaft position sensor functioning. Camshaft position sensor functioning, both outputting PWM between 0-5v to manufacturers specification. The pulses are in proper time, iwith the crankshafts "long" low signal coinciding with camshafts signal's rising and falling edges. Within 5 teeth (or pulses) as specified.

There is spark, removed all plugs, still in power wires, and watched all fire strongly.

injectors have power and a pulse, although cant find exact spec for pulse voltage, although there is definitely a pulse, look fine.

Compression on all cylinders. 30 and 60 psi on second stroke.

No fault codes.
the car will not start.

starter fluid sprayed into cylinders makes no difference.
Battery voltage 12.4 +
timing marks are on.

HOW is this possible. The fuel is good, fluid levels normal.
Does anything come to mind, what does one check after this?
Thank you so much in advance for any poor soul that descends into this problem with me. I have years of experience repairing modern vehicles and am at a loss.

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3 years 5 months ago #55822 by Ben
I think your saying it has 30 and 60 psi of compression? it should have 150 ish while cranking... Also the spec is not within 5 teeth more like within 5 degrees (depending on crank teeth count there's roughly 10 degrees per tooth so 5 teeth would be 50 degrees out of time (which is a lot) sounds cut and dry this is a blown motor , im sure you can hear that the motor sounds like it's spinning fast (some people say it sounds like it's not spinning fast enough because you don't hear the sound of compression strokes)

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3 years 5 months ago #55823 by TaoRepair
Yes it has 30 and then goes up to 60 with next stroke. Wow I was totally misled, my accomplice in failure here felt sure 50 PSI was adequate. I did not read into it further, but you sure as hell are right. We changed a head gasket after an overheating issue and the compression improved vastly as it was 5 psi prior. This is hilarious . God bless you.
I KNEW it was something to do with a physical deficiency as everything else was there. But man I overlooked the most blatant factor. I have been working on cars for years and always thought 30-50 was sufficient. Dude i got 3 cars here with the exact same issue LMAO. I swear we even googled it and must have clicked on the single forum that was run by someone dumber than me. Everything online corroborates what your saying. IF we remachined the head, would you expect this to be a possible resolution? Or would the lower end typically require resurfacing as well? Its literally the cheapest car on the US market, cost us under 2k.

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3 years 5 months ago #55824 by Ben
If it was overheated badly I would suspect the rings were probably cooked as well, cranking compression should never on any engine be lower than 100 most should be 140-150 and some above that

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3 years 5 months ago #55825 by TaoRepair
And here was the crankshaft / camshaft timing, It looked near identical, But im positive your answer is the culprit, im not even half of the required compression at 30-60. Would one need like a lathe or CNC machine to fix this or is there any other way, considering all the vehicles displaying this issue overheated at some point.
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3 years 5 months ago #55826 by TaoRepair
would you personally, if in this situation, replace the rings in an attempt to resolve? The head gasket certainly helped bring all cylinders up to a uniform 30-60 psi, but the rings have not been changed. Just to be clear, when a vehicle overheats, blows a head gasket, and not ran further, the KNOWLEDGEABLE mechanic would 1. resurface, 2 replace head gasket, and 3 replace piston rings. and expect the engine to be saved? ( with a high degree of success to justify expense) . Or considering the car being 2k, would the smart mechanic just scrap it?

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3 years 5 months ago #55827 by Ben
Well my opinion (ASE Master tech, Shop Owner) I do in cylinder pressure testing , crankcase pressure sensor in oil dipstick, and leak down testing before any disassembly if I find any leakage anywhere besides headgasket, and or valves I will replace the motor if a vehicle is getting a headgasket I always send the head to the machine shop to get resurfaced and valves checked

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3 years 5 months ago #55828 by Noah
I completely agree with Ben.
If I was in your position, I would lob a junkyard engine in it.
My two cents :)

"Ground cannot be checked with a 10mm socket"

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3 years 5 months ago #55845 by Tutti57
When you did the compression test, did you let it crank and watch the gauge bounce up just two times, or did you continue cranking and it just never went above that 60psi? Just curious.

You could try squirting some oil in the cylinder and try the test to see if anything changes. This could indicate a ring issue or that the cylinders were washed down, which can cause low compression.

I'm not saying the motor is good, just throwing out a couple of other things.

I know I have read this compression "spec" where the second stroke is supposed to be at least twice the first, but can't remember where I read it. Maybe it's an indication of something if it passes or fails that test, but I'd want to see what it ends up being after more cranking.

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