Help us help you. By posting the year, make, model and engine near the beginning of your help request, followed by the symptoms (no start, high idle, misfire etc.) Along with any prevalent Diagnostic Trouble Codes, aka DTCs, other forum members will be able to help you get to a solution more quickly and easily!

2008 VW Jetta SE 2.5L code P0691

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5 years 4 weeks ago #28169 by zitro
I have a 2008 VW Jetta SE with a 2.5L engine. My son uses this car to go to college and he came home one weekend saying his temperature coolant light was coming on and beeping. I checked and he had no coolant and I saw that the radiator fans were broken(missing or damage). I found that his water pump was also leaking so I replaced it. Refilled the car with coolant and then the fans would not turn on. I then replaced the radiator fans with brand new fans . I decided to replace the Engine Coolant Temperature Sensors as well. I drained all the coolant and replaced with fresh coolant specifically for European vehicles(purple coolant). And the fans would still not turn on when the engine was warm or when the A/C was turned on. I checked all the fuses with my multimeter in the engine compartment and all appear to be in working order. But this code, P0691, will not clear. I try to clear it and it keeps coming back. I applied power directly to the new fans and they turn on so I know the new fans work. So obviously, I have not fixed the issue and I am afraid that my lack of knowledge and experience has taken me as far as I can think of. Could you possibly know where or what I should be looking for?

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5 years 4 weeks ago #28177 by John Curtis
With this code I would check the connection to the cooling fan.

When you say you supplied power to the fan was that both power and ground? or just ground?

According to the wiring diagrams there are 4 wires that run to it.

Yellow/Violet = ECM should
Blue/Red = 10A fuse 24 on panel B which also runs to a relay back to ECM relay
Red = 50A fuse 3 panel A

Check all 3 of the above for voltage using the brown wire as your ground in the 4 pin connector. The Yellow/Violet wire should be checked with the engine warmed up. Then check the above 3 wires with a good known ground.

Brown = ground

Making Pressure Differential Sensors (PDA Sensors) for pressure pulse diagnostics.
Currently servicing Central Texas.

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5 years 4 weeks ago #28180 by zitro
I supplied power and ground to the fans and they turned on. I also checked those fuses and they did not appear to be blown.

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5 years 4 weeks ago #28207 by chief eaglebear
hi sir I may be wrong I looked at code definition if its low all I know is to bring it high(apply voltage) the fact it is not coming on I would monitor ect input and watch for fan to come on at right temp and test driver for control circuit operation sound like something fried your driver

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5 years 4 weeks ago #28208 by chief eaglebear
I cannot get cooling system diagrams on bbb

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5 years 3 weeks ago #28218 by Chad
EARLY PRODUCTION




LATE PRODUCTION



"Knowledge is a weapon. Arm yourself, well, before going to do battle."
"Understanding a question is half an answer."

I have learned more by being wrong, than I have by being right. :-)
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5 years 2 weeks ago #28503 by zitro
Thank you to everyone who replied. Sorry that it has taken me a while to reply. So I think I found the culprit. It is a 50amp fuse(strip) that is on the fuse box next to the battery. I have attached a pic.
I used a test light at the connection to the radiator fans. The test light did not light up. So I verified that it was attached to the negative post of the battery and tested it with my starter. The test light lit up. So my test light works. I tried testing again at the connection and nothing.
So I went to the fuse box and check that I was getting power at the fuses and the test light did not light when I checked the bottom post of the fuse strip. Then I took it off of the fuse box and visually inspected it. And thats when I saw a crack on the filament inside the fuse.
I don't believe my local auto parts store carries this type of fuse link so I will have to order it online and I am hoping that it resolves this problem.
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