*** Restricting New Posts to SD Premium Members ONLY *** (09 May 2025)

Just made a new account? Can't post? Click above.

Help us help you. By posting the year, make, model and engine near the beginning of your help request, followed by the symptoms (no start, high idle, misfire etc.) Along with any prevalent Diagnostic Trouble Codes, aka DTCs, other forum members will be able to help you get to a solution more quickly and easily!

Diesel injection

  • Fox.b
  • Fox.b's Avatar Topic Author
  • Offline
  • Junior Member
  • Junior Member
More
7 years 4 months ago - 7 years 4 months ago #22415 by Fox.b
Diesel injection was created by Fox.b
Hey, guys. Just a wee question.
UK car.
2005 Renault Trafic 1.9 dci
Driving along and cut out. Now a non-start.
Only code is fuel rail pressure sensor.
Scanner reads 0 on fuel pressure PID.
Put verus on (first day using it so I'm VERY inexperienced) and, using component tester, I checked the 3 wires to the sensor.
Ign on. Good ground one wire. Constant 5v, another. No signal on 3rd.
Checked injector pulse on both wires and there was no signal on either.
My question is if the pressure sensor doesn't detect fuel pressure will the ecu not send signal to injectors?
Thanks for any replies.
Last edit: 7 years 4 months ago by Fox.b.

Please Log in or Create an account to join the conversation.

  • Landroverman1958
  • Landroverman1958's Avatar
  • Offline
  • Premium Member
  • Premium Member
More
7 years 4 months ago #22419 by Landroverman1958
Replied by Landroverman1958 on topic Diesel injection
It will use the last known pressure as a reference,but usually on these systems the ecu looks for a .5volt koeo,its a plausibility check for the sensor,it wont trigger the injectors until it sees a pressure rise to approx 1.3v @sensor,equal to roughly 240bar. disconnect metering valve on high pressure pump it will go fully open to allow max fuel into high pressure pump.
diconnect injectors electrically and watch for a pressure rise at the sensor,Providing the primary side supply is correct,
The following user(s) said Thank You: Fox.b

Please Log in or Create an account to join the conversation.

More
7 years 4 months ago - 7 years 4 months ago #22420 by Andy.MacFadyen
Replied by Andy.MacFadyen on topic Diesel injection
Failure of the high pressure sensor is a very common crank no start on modern diesels, the high pressure side of the system has to work under extreme conditions. The cam and crank sensors are also major crank no start suspects but if you aren't seeing pressure when cranking then you are on the right track

" We're trying to plug a hole in the universe, what are you doing ?. "
(Walter Bishop Fringe TV show)



Last edit: 7 years 4 months ago by Andy.MacFadyen.
The following user(s) said Thank You: Fox.b

Please Log in or Create an account to join the conversation.

  • Landroverman1958
  • Landroverman1958's Avatar
  • Offline
  • Premium Member
  • Premium Member
More
7 years 4 months ago #22422 by Landroverman1958
Replied by Landroverman1958 on topic Diesel injection
Yes you are quite right Andy about the crank cam signals being relavent,I was just replying to the suspected rail pressure problem ,I have to say I haven’t seen more than two rail sensors go bad in over all the years of common rail it’s usually some other problem usually a low pressure problem or crank /cam

Please Log in or Create an account to join the conversation.

More
7 years 4 months ago - 7 years 4 months ago #22423 by Andy.MacFadyen
Replied by Andy.MacFadyen on topic Diesel injection

Landroverman1958 wrote: Yes you are quite right Andy about the crank cam signals being relavent,I was just replying to the suspected rail pressure problem ,I have to say I haven’t seen more than two rail sensors go bad in over all the years of common rail it’s usually some other problem usually a low pressure problem or crank /cam


Yes thankfully you can pick through a lot of the common rail no start faults with just a multimeter. Engine bay low pressure pumps are the most common issue I have seen.
I just bought new seals for a spare Bosch Common Rail BMW-Rover HP pump I intend to overhaul in the next few weeks first time for everything :-) I learned my diesels on big old school marine two strokes that you could climb into the cylinders of.

" We're trying to plug a hole in the universe, what are you doing ?. "
(Walter Bishop Fringe TV show)



Last edit: 7 years 4 months ago by Andy.MacFadyen.

Please Log in or Create an account to join the conversation.

  • Landroverman1958
  • Landroverman1958's Avatar
  • Offline
  • Premium Member
  • Premium Member
More
7 years 4 months ago #22435 by Landroverman1958
Replied by Landroverman1958 on topic Diesel injection
Well I can’t compete with climbing inside the cylinders,frank Massey always says that most of the common rail fuel issues are on the low pressure part of the fuel system,interesting this week I had to replace an piezo injector in a Citroen berlingo 1.6 which was shorted to negative side of the wafer stack and a drivability issue on a Hyundai 2.9 terracan which was black smoking -2 codes for air flow meter p0100 and p102, replaced after checking air flow signal all my tests are carried out using a verus ,now got an edge,

Please Log in or Create an account to join the conversation.

More
7 years 4 months ago #22436 by jeoff82
Replied by jeoff82 on topic Diesel injection
Maybe it is just me but I find troubleshooting high pressure diesels hard work. So many variables with high/low pressure fuel, turbos, DPF's, emission control systems etc.

Please Log in or Create an account to join the conversation.

More
7 years 4 months ago #22437 by jimcpower
Replied by jimcpower on topic Diesel injection
Hi to everybody

Would it be possible to check if fuel is flowing on the return side on cranking, would this indicate that low pressure fuel is being supplied at least.

Please Log in or Create an account to join the conversation.

  • juergen.scholl
  • juergen.scholl's Avatar
  • Offline
  • Platinum Member
  • Platinum Member
  • Active partschanger
More
7 years 4 months ago #22438 by juergen.scholl
Replied by juergen.scholl on topic Diesel injection
To make the edu pulse the injectors it must receive a minimum pressure signal from the rail pressure sensor. A faulty pressure regulator/solenoid might impede pressure built up...

You could introduce a regulated voltage into the pressure sensor signal wire, read the pressure value with the scanner and try to start the engine. It should start if there was only a fault with the pressure sensor; at least yo'ull have inyector pulse which you can observe in the data stream as well.

An expert is someone who knows each time more on each time less, until he finally knows absolutely everything about absolutely nothing.
The following user(s) said Thank You: Andy.MacFadyen, Landroverman1958

Please Log in or Create an account to join the conversation.

  • Landroverman1958
  • Landroverman1958's Avatar
  • Offline
  • Premium Member
  • Premium Member
More
7 years 4 months ago #22447 by Landroverman1958
Replied by Landroverman1958 on topic Diesel injection
Try introducing a fuel source through the intake,if it runs you have a fuel delivery issue or just do a cranking back leakage test.
The following user(s) said Thank You: Andy.MacFadyen

Please Log in or Create an account to join the conversation.

  • Fox.b
  • Fox.b's Avatar Topic Author
  • Offline
  • Junior Member
  • Junior Member
More
7 years 4 months ago - 7 years 4 months ago #22448 by Fox.b
Replied by Fox.b on topic Diesel injection
Thanks for the replies, guys.
I looked at rpm PID on scanner and it read around 200rpm.
I know there was no signal from High sensor so my concern was no fuel in the rail so i disconnected return from rail and turned over. Some fuel came out but i expected more (maybe that is a poor test).
A wee squirt of easy into the intake and it ran so fuel is the problem.
A big reason for suspecting the high sensor is that there was water lying inside the connector around the sensor pins (which sits vertically) and maybe it seeped inside the sensor itself.
Last edit: 7 years 4 months ago by Fox.b.

Please Log in or Create an account to join the conversation.

More
7 years 4 months ago #22450 by Andy.MacFadyen
Replied by Andy.MacFadyen on topic Diesel injection

Landroverman1958 wrote: Well I can’t compete with climbing inside the cylinders,frank Massey always says that most of the common rail fuel issues are on the low pressure part of the fuel system,interesting this week I had to replace an piezo injector in a Citroen berlingo 1.6 which was shorted to negative side of the wafer stack and a drivability issue on a Hyundai 2.9 terracan which was black smoking -2 codes for air flow meter p0100 and p102, replaced after checking air flow signal all my tests are carried out using a verus ,now got an edge,


Interesting ....

" We're trying to plug a hole in the universe, what are you doing ?. "
(Walter Bishop Fringe TV show)



Please Log in or Create an account to join the conversation.

More
7 years 4 months ago - 7 years 4 months ago #22451 by Andy.MacFadyen
Replied by Andy.MacFadyen on topic Diesel injection
This the test on the low pressure sensor on the Bosch system on BMW M47R in a Rover

www.scannerdanner.com/forum/diagnostic-t...instruction-pdf.html

" We're trying to plug a hole in the universe, what are you doing ?. "
(Walter Bishop Fringe TV show)



Last edit: 7 years 4 months ago by Andy.MacFadyen.

Please Log in or Create an account to join the conversation.

  • Landroverman1958
  • Landroverman1958's Avatar
  • Offline
  • Premium Member
  • Premium Member
More
7 years 4 months ago #22479 by Landroverman1958
Replied by Landroverman1958 on topic Diesel injection
when the air flow sensor was inspected,i found it was physically melted,,,,,,,,,,,,never seen one melt before,the sensor fitted was the origonal hyundai,i was supplied with a non enuine sensor as the oem replacement was over£300.00+,fitted and no smoke but plot thickens as now thre is still two codes p100 and p102,but we have an extra code p1119 imv fault.
I hate non genuine parts especially critical sensors,so re check readings off new sensor at component and also at pcm,wiring daigram info off haynes pro,but no ecu pin outs,marvellous,,,found wires at ecu which is located in ns behind kick panel,not os as per haynes pro,same readings at pcm as at sensor,the sensor is a bosch unit so off to supplers and got a bosch unit with the same part number,checked air fow body,some one has been making there own diffuser mesh-great,fit complete air flow meter and housing,road test no smke no drivability issues,conclusion,,,,,,,
The following user(s) said Thank You: Andy.MacFadyen

Please Log in or Create an account to join the conversation.

Time to create page: 0.357 seconds