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1v voltage drop on relay switched ground

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1 year 8 months ago - 1 year 8 months ago #64423 by Butch
Hi , I have a vw crafter 2011 tdi intermittent no start. I found a 1v voltage drop at the engine ecu controll relay switched earth. It was measured at both the relay and the ecu plug.
An ecu repairer told me its not enough to cause an issue however i can see its not switchin the relay all the time.
is this drop enough to cause the issue and warrant ecu repair? 
many thanks. 
 
Last edit: 1 year 8 months ago by Chad. Reason: Removed private status

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1 year 8 months ago #64425 by Chad
Replied by Chad on topic 1v voltage drop on relay switched ground
Can you post a diagram to help visualize where and how you are testing?

"Knowledge is a weapon. Arm yourself, well, before going to do battle."
"Understanding a question is half an answer."

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1 year 8 months ago - 1 year 8 months ago #64429 by Butch
Replied by Butch on topic 1v voltage drop on relay switched ground
hi yes here are the pics.
I measured the same voltage at both the relay its self and the ecu pin a69.
I measured voltage drop across the ground to battery negative directly.
the ecu powers and grounds checked out ok.

many thanks.

 
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Last edit: 1 year 8 months ago by Butch.

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1 year 8 months ago #64430 by Butch
Replied by Butch on topic 1v voltage drop on relay switched ground
Hi Chad,
thanks for your reply, i have posted the diagram many thanks.

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1 year 8 months ago #64436 by Chad
Replied by Chad on topic 1v voltage drop on relay switched ground

i can see its not switchin the relay all the time.
is this drop enough to cause the issue

 
1 volt on a control ground is not good, in my opinion. I would try to activate the relay, from the ECU connector, with an external ground connected directly to the negative battery post to see if the relay functions more consistently.

Hopefully, some others will chime in.

"Knowledge is a weapon. Arm yourself, well, before going to do battle."
"Understanding a question is half an answer."

I have learned more by being wrong, than I have by being right. :-)
The following user(s) said Thank You: Butch

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1 year 8 months ago #64439 by Butch
Replied by Butch on topic 1v voltage drop on relay switched ground
Hi, Chad
yes i did switch it externally and it did switch on.
i also run the relay in a tester and it switched every time (over 30 times).
Thanks so much for your reply its great to have some one agree with me after being told by the ecu expert that its ok.

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