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1995 Suzuki Vitara cut out while driving.

  • Paul6004
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6 years 9 months ago - 6 years 9 months ago #27051 by Paul6004
G16B engine - the customer said it died on them - they had a fiddle with it first and I found the distributor was 180 degrees out and
rotation was backwards so every now and then it would start and run on two cylinders. I have it running again but every now and then it starts misfiring - on cylinder 3. I quickly swapped spark plugs over (should fit new) and it's still cylinder 3 which is getting good spark when it happens.
All that is left is the injector, which is getting pulsed when it's misfiring. I'm just wondering about my vacuum gauge reading - it looks pretty high
and drops to 22 when there is the misfire - how do I tell, without swapping injectors around, if it's the injector or a sticking valve? I will upload a video as well. This is at 2000 rpm, it is slightly less at idle, air filter removed to make sure.
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Last edit: 6 years 9 months ago by Paul6004.

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6 years 9 months ago - 6 years 9 months ago #27052 by Desmond6004
Replied by Desmond6004 on topic 1995 Suzuki Vitara cut out while driving.
Here's the video showing it running normally and with the misfire. I imagine since the gauge doesn't bounce a lot
it is most likely the injector?

Getting involved in discussions because I have a lot to learn still.
Last edit: 6 years 9 months ago by Desmond6004.

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  • Chad
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6 years 9 months ago - 6 years 9 months ago #27054 by Chad
Disable the ignition, or fuel, and give it a good, long crank. Listen to the starter. Does it sound nice and smooth? Or, does it have a distinct pattern, or rhythm?


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Last edit: 6 years 9 months ago by Chad.

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6 years 9 months ago #27056 by cheryl hartkorn
Replied by cheryl hartkorn on topic 1995 Suzuki Vitara cut out while driving.
or just current ramp the injectors and look for either a missing ramp or a shorted one

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6 years 9 months ago #27057 by Paul6004
Replied by Paul6004 on topic 1995 Suzuki Vitara cut out while driving.
The trouble is that the fault is intermittent, it may run well for a few minutes before it starts misfiring.
A compression test shows it as being good - but then a sticking valve isn't always stuck....

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6 years 9 months ago - 6 years 9 months ago #27059 by Andy.MacFadyen
Replied by Andy.MacFadyen on topic 1995 Suzuki Vitara cut out while driving.
In my experience sticking valves tend to stick from a cold start and may free when the engine reaches working temperature. Sometimes injector or intake cleaner will free a sticking valve

However a bad injector may work fine from a cold start but develop an open when it gets warm. So an injector problem looks more likely.
Without a scope you *****might**** be able to hear (ie not hear) an injector not opening with a stephoscope or stout screw driver held to the injector body but this can be difficult because of the sounds of the other injectors echo through the fuel rail.

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Last edit: 6 years 9 months ago by Andy.MacFadyen.

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6 years 9 months ago - 6 years 9 months ago #27062 by Andreastech
Replied by Andreastech on topic 1995 Suzuki Vitara cut out while driving.
+1 to Andy

In that Suzuki engine i think is easy to "listen" the injectors also ...

Get your needle stethosope and try listen all the injectors as the engine runs ok, you should listen a "deep - click clack" when the injector working

and then listen them again when the misfire starts, if there is no "click clack" noise then you have to focus on pulse or 12V or injector itself ...

I found, with that "old fashion way", a very intermitted injector cut off for 1-2 sec in a Citroen last week by that way.
Last edit: 6 years 9 months ago by Andreastech.

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6 years 9 months ago - 6 years 9 months ago #27099 by Desmond6004
Replied by Desmond6004 on topic 1995 Suzuki Vitara cut out while driving.
Thanks guys, I had our mechanics listening to it Friday afternoon, one of them told me a sticking valve is very unlikely so I do agree it is most likely an injector issue.

Getting involved in discussions because I have a lot to learn still.
Last edit: 6 years 9 months ago by Desmond6004.

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